Learn everything about the accordion roller conveyor

accordion conveyor beltAll the industries, be it a small portable cement mixer or large waste recycling machines, conveyors especially gravity accordion roller conveyor are a means of fast, safe and cost-effective means of feeding materials without any interruption into building mixers, food machinery or transporting heavy and fragile materials from a staging area to the actual area. There is no need for a man to shovel material manually from the supply dump into the mixer.

The simplest of all conveyors is the Gravity accordion roller conveyor. They are typically used to Transport dry, solid thing with a low center of gravity (e.g. can’t topple) and a flat base, without projections. Gravity Conveyors are also used as accumulation conveyors for packing of the final product or accumulating materials for the next process.

Gravity Roller Conveyor can play a major role in the industrial manufacturing process. The classic example is for feeding materials into a processing machine and taking them away again. Processing can include such things as cooking, wrapping, annealing, filling/emptying of a container, binding and so forth. A logic controller controls the feeding and flow of materials on a Gravity Controller which in turn is linked to the main machine processing unit. This helps in increasing the overall efficiency and the reducing the expenses.

The purpose of an accumulation conveyor is to provide a ‘stop zone’ – usually at the end of the conveyor – where products come to a stop. This can be to facilitate packaging or handling, or merely to prevent them falling off the end of the belt and onto the floor! To make a safe and effective collection area, a miniature version of a gravity accordion roller conveyor are used. The accumulation is provided at the end of the belt where the products slide and halts.

Waste recycling is one of the vital issues of our time. With pressure on availability of landfill sites, heightened environmental awareness at all tiers of government, and increased attention (and legislation) from both Westminster and Brussels; the need for efficient waste sortation and recycling has never been greater.

Gravity Conveyors form a critical component of any MRF (Materials Recovery Facility), facilitating the movement of waste from a loading dock, to a sortation line (human, mechanical, or a hybrid), and on into crushing and bailing machines.

A major appeal of roller conveyors, this is the low capital cost, linked with small support cost. Short of an all-out attack by a fork-lift vehicle or similar, there is very small that can go wrong with them. The beauty of roller conveyors is that the parts are easily available, and the rollers can be replaced at a very reasonable price in case of aging or mishap.

Many Conveyor suppliers manufacture Gravity roller conveyor beds made from plastic, galvanized steel, stainless steel or mild steel rollers depending on the sort of load and usage you needs, and on which environment you wish to run the machine in.

They also come as semi-precision roller bearings depending on the load and usage. Usually, the gravity accordion roller conveyor are custom designed as per the customer and industry requirement at any wanted height or angle of slope. They can also be outfitted with variable-height feet to allow both alterations of overall height, as well as minor changes to slope angle.


Different types of conveyor systems

The conveyor system is used to transport bulky and heavy material from one place to another. Sometimes, a person cannot lift some material due to its heavy weight. In that case, we use conveyor system. Many conveyor systems are available in the market and people use them according to their requirements. Conveyor systems save a lot of time and it helps a lot in transferring the heavy material. If a person will try to do that work, then it will be time-consuming and it may reduce the efficiency of that worker. That’s why everyone prefers to use conveyor system.

Following are the different types of Conveyor system:

Chute Conveyor:

Chute Conveyor is used to link two handling devices. This is not an easy task to link two devices, but Chute Conveyor makes it easy. It is inexpensive. It is also used to convey items between floors.

Wheel Conveyor:

It is an alternative version of non-powered roller conveyors. In this conveyor, a number of wheels are mounted which helps in lifting and transporting the goods. You can use it in warehouses and manufacturing places and parcel handling.

Chain Conveyor:

It is used to transfer material through production lines. There are a lot of chains arranged in a sequence in it. This chain arrangement id always driven by a motor and it helps in moving the weight. It is used to move heavy loads e.g. boxes and industrial containers.

Flat belt Conveyor:

This conveyor has a solid slider surface due to which it is used when an incline or decline is required. It provides a proper control over the positioning and placement of the load. It is used to transport light or medium weight materials.

Magnetic Belt conveyor:

In this conveyor, a steel belt is used to transfer the weight from one location to another. It is used to transfer the weight vertically, upside down and around corners. You have to put it on the floor to do the operations through it.

Bucket conveyor:

This conveyor is used to move bulky and heavy material in a vertical and inclined path. In this conveyor, buckets are attached to a chain, belt or a cable and these buckets will get unloaded automatically. You have to fix it on the floor to do operations through it.

Vibrating conveyor:

In this conveyor, a trough, tube or bed is present. It vibrates with high frequency, but low amplitude to move bulky material. It is used to transport free-flowing materials. It is also bulky machine so you have to put it on the floor to do your operations.

Tow conveyor:

It is not a bulky machine. It has rollers under it which helps in transporting the goods easily. It is used generally when you have to shift the weight to some distance. For example, it is used in railway stations or airports to put your luggage from one place to another.

Roller conveyor:

It contains different rod shape bodies in it. The material which you have to move through it should be rigid riding surface. You just have to put the weight on it and it will put the weight on the other sides. Usually we use it at airports to check luggage.

Trolley Conveyor:

This type of conveyor uses a series of trollies and you have to put the luggage in the trollies and they will move with the help of rope or wire to which the head of the trollies will be connected. It helps in moving bulky materials.

These are some types of Conveyor. People can move their heavy and bulky goods through it easily. These conveyors saves a lot of time and increase your productivity and efficiency. Workers will not feel restless when they will use these types of conveyors. Therefore, wherever you have to put a heavy weight from one place to another, you should use these conveyors.


Benefits and Features of Conveyor Systems in Food Industries

conveyor system for food photoConveyor systems are used in all industrial applications that require transportation of heavy goods and materials. It is mainly used to transport very heavy and bulky materials from one location to another. Different types of systems are used in different industries. Belts are used in manufacturing industries, food industries, airports, constructions sites and so forth.

Benefits of Conveyors:

Conveyor belts are highly essential in most of the industrial fields as it includes a number of advantageous features. Some of the most important benefits of conveyors include the following.

Efficient Transportation: One of the most vital advantages of these belts is efficient transportation. It can be used to move heavy items, packages and goods from one place to another without human efforts.

Safe: Most of these belts are engineered using sophisticated technologies which ensure safety and efficiency.

Ease of Installation: It is also quite easy to install these systems in factories, industries and airports.

Versatile: These belts can be used to transport all types of goods which include food items, packages, raw materials, industrial materials, steel, iron, cement, wooden planks, finished products, bags and other materials. It can therefore be used in all types of industries which include automotive, electronics, furniture, pharmaceuticals, furniture, canning, bottling, food processing and so forth. It is also used in freight and postal companies for efficient and quick transportation.

Various Types: Today it is easy to find a wide range of conveyor systems to suit different applications and purposes. Different types of belts are used in different industries. Hygienic belts are used in food industries, gravitational belt is used in factories to move things from a lower level to an upper level and mechanical belt is used in industries and factories.

Inexpensive: Compared to the other transportation costs, these belts are quite inexpensive and can be installed whenever necessary. It is also considered to be the most practical methods to transport goods from one location to another.

Use of Conveyor Systems in Food Industry

Although conveyor systems are used in most of the industries, it is prominently used in food industries. Some of the most important features of these belts in food industry include the following.

Hygienic: One of the greatest advantages of using these belts in food industry is the presence of hygienic belts. Food items require clean and hygienic surroundings so as to prevent spoilage. Hygienic belts are used to transport packaged food, milk and other products from one place to another in the processing units.

Materials for Belts: Special materials, such as polyurethane, polypropylene and silicone, are used to manufacture hygienic belts so that it remains safe and durable even after many years. Most of the modern belts include new and improved formulation that prevents excessive stickiness and ensures safety and cleanliness.

Microscopic Formation: The belts used in food industries are specially formulated to prevent microscopic formation of bacteria. This increases the durability of the belts to a large extent.

Conveyor systems are considered to be indispensable in food industries due to its advantageous features. Today, different types of belts are available in most of the online stores at different price rates.


Choosing the right conveyor system for your industry

conveyor systems photoWhat is a conveyor system? Conveyors are usually used for a variety of different reasons but the most common use for them is in manufacturing. There are many different kinds of conveyors available on the open market so you shouldn’t find it too hard finding what you need for your business. Two or more pulleys and a sheet of material are used to create conveyors which are then used to speed up manufacturing lines. You will be able to find a variety of conveyors available and if you have a production line in your company then you’ll be aware of what they are. When looking for conveyors to help your business production line you’ll have a few things that you’ll need to think about. Read on to find out what they are.

Most conveyors will be suitable no matter what kind of production line you have but you’ll need to consider the strength, size, and materials for your conveyors. When considering the size of your conveyors you’ll have to look at the sizes you need and also at what is safe for your company staff. When looking at sizes for conveyors make sure that you over compensate. You should opt for larger than you need just to be safe. There are many different sizes of conveyors available so you shouldn’t have too much of a problem finding what you need. Sizes for conveyors are pretty easy to decide on and should be the first decision you make when choosing conveyors for your business.

The next thing you should consider when you’re looking for conveyors is the material that you want for the belt itself. There are a few materials available for the belts of conveyors such as heavy duty, light duty, and medium duty materials. The production line that you have will be the deciding factor that’ll ensure you choose the right material for your conveyors. The materials of your conveyors are the center of all the work because if they aren’t durable then they’ll wear down easily. The materials you choose will need to be durable enough in order to maintain the flow of your conveyors in the production line.

You should also consider the strength of the conveyors that you decide to buy because this is also important.With conveyors, obviously, the stronger the better and this usually depends on how they are built and what they are made from. The strongest built conveyors are usually made from stainless steel and other metals. Make sure you buy something appropriate for your needs. The strength and durability of your conveyors make a big impact on what you’re able to do with your company production line. Conveyors are widely available and you shouldn’t have a problem finding the conveyors you need for your business.

All in all, understanding what is a conveyor system is very important. conveyors are a very popular form of production line accessory and many companies and businesses use them on a regular basis. As long as you decide on appropriate sizes, durability, and strength for your conveyors you should find it easy to install them and use them. Finding conveyors that are right for your business needs shouldn’t be too hard because they are widely available in a variety of shapes and sizes. It’s always best to order conveyors that are specifically for your needs. They are available both online and offline to order.